Bevel Gear Boxes Manufacturer
Introduction
SFI Mechatronic Solutions Pvt. Ltd. is proudly associated in serving the nation with development of ground launchers for SAMAR AIR DEFENCE SYSTEM recently inducted in the Indian Air Force. Simran Flowtech was involved right from the concept, design and manufacture of the launcher, in a record time of merely 3-Months. Apart from above our company is also manufacturing & delivering several other equipments for the defence sector.
A bevel gearbox is fundamentally a right-angle gearbox. Its primary job is to transfer torque and power between intersecting shafts. The bevel gears, which have teeth cut on a conical surface, are the essential parts. The axis of rotation may change when two of these gears mesh. Although a 90-degree angle is the most popular configuration, they can also be designed for various angles. We are the best Bevel Gear Boxes Supplier.
A bevel gearbox’s capacity to reroute rotational force is what makes it so special. Consider a hand drill. The drill bit spins when the handle is turned vertically because the bevel gears inside the drill convert that motion to a horizontal rotation. For large-scale industrial applications, such printing presses, conveyor systems, and even an automobile’s differential, the same idea is scaled up.
Why Bevel Gear Boxes
Fundamentally, a bevel gear box is a mechanical apparatus that transfers power between two shafts that cross at an angle using a series of conically formed gears called bevel gears. They can be made for a variety of angles, however 90 degrees is the most popular.A bevel gear box’s primary purpose is to alter rotational direction, which is essential in a wide range of industrial applications. Manufacturers can modify the gears’ rotational speed and torque by altering the number of teeth on them. This allows them to be utilized in a variety of applications, ranging from high-speed, light-duty activities to low-speed, high-torque applications. We are the best Bevel Gear Boxes in Haryana.
Why Choose SFI Mechatronic Solutions Pvt. Ltd
When it comes to precision engineering and reliability, SFI Mechatronic Solutions Pvt. Ltd. stands out as a leading bevel gearboxes manufacturer. We have been providing top-notch engineering solutions since with a strong focus on quality and innovation. Our commitment to excellence has earned us a reputation for delivering innovative electro-mechanical and electro-hydraulic solutions for even the most complex engineering challenges.
- Engineering expertise: We are problem solvers as well as manufacturers. Our team of skilled engineers and technicians puts in endless effort to provide high-performing solutions that satisfy our clients’ exacting specifications. We have a large selection of bevel gearboxes, including 2-way, 3-way, and 4-way models, with torque ranges of 14 Nm to 3100 Nm and shaft diameters between 20 and 75 mm.
- World-Class Quality: We guarantee long life, rust-proof qualities, and excellent performance by manufacturing our bevel gearboxes to the highest standards. To make sure our products can survive harsh industrial circumstances, we employ high-quality materials and cutting-edge technological processes. We think that a steadfast dedication to quality will help us establish enduring confidence with our clients.
- Versatility and Customization: We recognize that each application is different. For this reason, we provide a large selection of bevel gearboxes and the option to modify our offerings to satisfy your unique needs. We have the know-how to offer a customized solution, whether you require a straightforward right-angle drive or a sophisticated multi-jack configuration.
- Proven Track Record: Our track record speaks for itself, as we have over 18 years of experience in the field, completed over projects, and had over happy clients. We are well-represented in a number of industries, such as manufacturing, material handling, and defense.
- Extensive Product Offering: We specialize in a variety of motion control products, such as linear actuators, worm gear screw jacks, and hydraulic cylinders, in addition to bevel gearboxes. This enables us to offer comprehensive solutions for your equipment, streamlining your integration and procurement procedures.
- Customer-Centric Approach: Our goal at SFI Mechatronic Solutions is to empower our clients by improving the functionality of their machinery. We are committed to offering top-notch goods and services that boost productivity, maximize performance, and propel companies in all sectors to success.
- Verified Track Record: Our work with the Indian Air Force and our broad experience in a variety of industries, from cold rolling mills to automobiles, speak for themselves. We have a track record of successfully solving challenging issues with dependable, high-performing solutions.
- Broad Product Offering: SFI Mechatronic Solutions provides a range of bevel gearboxes, including those with two, three, and four ways. Their spiral bevel gearboxes from the “BG Series” are renowned for their exceptional quality and come in a range of sizes to accommodate varied applications.
- Customized Solutions to Meet Your Needs: We recognize that no two situations are the same. Our team of skilled engineers can assist you whether you require a basic bevel gearbox or a specially made solution for a particular application. To satisfy your precise needs, we provide a range of sizes and specifications, including 2-way, 3-way, and 4-way configurations.
- Advanced Engineering and Manufacturing: We are able to build bevel gearboxes with remarkable accuracy and consistency thanks to our state-of-the-art manufacturing facility, which is outfitted with contemporary, automated technology. We are able to provide products with maximum efficiency, quiet operation, and improved longevity thanks to this cutting-edge technology.
Applications of Bevel Gear Boxes
1. Material handling & conveyors
- Bevel gearboxes change drive direction where space is tight. They power conveyor rollers, belt drives, and transfer stations — often running long hours and needing durable gearing.
2. Mining & construction equipment
- Heavy-duty spiral or hypoid bevel gears withstand shock loads from crushers, feeders, and conveyors. Rugged housings and seals keep dust and grit out.
3. Marine & shipbuilding
- Bevel gearboxes transmit power in steering systems, winches, and deck machinery. Corrosion-resistant finishes and robust seals are critical here.
4. Agricultural machinery
- Tractors, harvesters, and balers use right-angle drives for tillers, mowers, and PTO-driven implements. Compact, efficient bevel gearboxes help keep machinery compact and reliable.
5. Food, packaging & bottling lines
- Smooth, low-noise operation is essential. Spiral bevels are common because they reduce vibration and improve life under continuous usage.
6. Automotive & vehicle systems
- Specialized bevel gearboxes are used in steering mechanisms, auxiliary drives, and test rigs. Precision and low backlash are important.
7. Steel cement & heavy industry
- Bevel boxes drive mixers, extruders, and rolling equipment where high torque and continuous operation demand robust design and predictable maintenance intervals.
8. Power generation & wind turbines
- Right-angle drives can be part of auxiliary systems, yaw drives, or maintenance equipment. Reliability and long life are key.
Specification Table of Bevel Gear Boxes
| Specification | Typical Range / Example |
|---|---|
| Product | Bevel Gear Boxes |
| Gear type | Straight bevel / Spiral bevel |
| Gear ratio | 1.0 : 1 — 10 : 1 (custom ratios available) |
| Rated torque | 50 Nm — 10,000 Nm (depends on model) |
| Max input speed | 1,500 — 6,000 RPM (model dependent) |
| Output speed | Depends on ratio (e.g., 1500 RPM input at 10:1 → 150 RPM output) |
| Efficiency | 92% — 98% (high-precision spiral models higher) |
| Mounting | Foot-mounted, flange-mounted, shaft-mounted |
| Housing material | Cast iron / Aluminum / Steel |
| Bearings | Tapered roller / Deep groove ball / Cylindrical roller |
| Lubrication | Oil bath / Synthetic gear oil / Grease (depends on size) |
| Protection class (seals) | IP54 — IP66 (depending on design) |
| Weight | From ~3 kg (small) to several hundred kg (large) |
| Operating temperature | -20°C to +80°C (special designs wider) |
| Applications | Conveyors, mixers, machine tools, packaging, robotics |
Benefits of Bevel Gear Boxes
- Efficient Power Transmission: Their high efficiency is one of their most prominent advantages. Bevel gearboxes can be up to 98% efficient, which means that very little power is lost during the transition from the input to the output shaft, in contrast to some other kinds of right-angle gearboxes. Reduced energy use and more economical operations are the results of this efficiency.
- Directional Versatility: A bevel gear box’s main purpose is to shift the power’s direction. This is crucial in situations when the driven component and the motor’s axis of rotation are out of alignment. Additionally, they can be utilized to divide power among several outputs, a popular design in factory production lines and automation.
- Durability and Reliability: Bevel gear boxes are exceptionally durable when made with premium materials and careful engineering. They have a long service life and little downtime for maintenance and repairs since they are made to endure large loads, fast speeds, and continuous operation.
- Compact form: A bevel gearbox saves space because of its small and enclosed form. This is particularly crucial in applications with limited space, since a disorganized arrangement may compromise safety or performance.
- Spiral bevel gears are renowned for their progressive and smooth tooth engagement, however some gear types can be noisy, especially when moving at high speeds. This makes the machine run more quietly and puts less strain on the teeth, which is important for comfort and equipment longevity.
- Advanced Manufacturing Technology: To guarantee accuracy and productivity in our production processes, we make investments in the newest machinery and manufacturing technology. This makes it possible for us to provide premium gearboxes with precise tolerances and reliable operation.
- Skilled Engineering Staff: Our group of talented engineers has extensive knowledge of both gear design and production. They are committed to offering our clients cutting-edge solutions and technical assistance.
- Competitive Pricing: We provide affordable prices without sacrificing the caliber of our output. Our cost-effective solutions are made possible by our streamlined supply chain and excellent manufacturing procedures.
- Outstanding Customer Service: At SFI Mechatronic Solutions, we put the needs of our clients first. Our committed customer service team is on hand at all times to respond to your questions, offer technical help, and handle any issues you might be having.
Types of Bevel Gear Boxes
1. Straight bevel gear box
- Description: Teeth are straight and cut along the cone.
- Pros: Simple design, easy to manufacture, cost-effective.
- Cons: Produces more noise and impact at high speeds; best for lower-speed applications.
2. Spiral bevel gear box
- Description: Teeth are curved (spiral) — this gives gradual tooth engagement.
- Pros: Smoother operation, quieter, better for higher speeds and heavier loads.
- Cons: More complex and usually costlier than straight bevel gears.
3. Zerol bevel gear box
- Description: Similar to spiral bevel but with zero spiral angle; behaves like straight bevel at some points and spiral at others.
- Pros: Offers compromise between straight and spiral; smoother than straight without the full complexity of spiral gears.
4. Hypoid bevel gear box
- Description: Axes are offset (do not intersect) — common in automotive differentials.
- Pros: Can transmit higher torque, compact layout with offset shafts, very smooth under load.
- Cons: Requires specialized manufacturing and lubrication; higher cost.
5. Bevel helical (compound) designs
- Description: Combine helical and bevel tooth geometries for optimized performance.
- Pros: High efficiency, quiet operation, good for heavy-duty industrial usage.
- Cons: Most complex and expensive; used where performance justifies cost.
Conclusion
Bevel gearboxes are the unsung heroes that allow motion and power transfer in innumerable devices; they are much more than just a group of gears. They are a vital part of many different industries because of their capacity to manage torque and speed, alter the direction of rotation, and function with great efficiency. Choosing the appropriate bevel gearbox is a key decision that can effect the performance and longevity of your equipment. Because of this, it’s crucial to work with a manufacturer who is dedicated to quality and has a thorough understanding of the technology. We are the Best Bevel Gear Boxes Manufacturer.
Our goal at SFI Mechatronic Solutions Pvt. Ltd. is to empower your operations and help you realize your full potential by offering the best bevel gearboxes and other mechatronic solutions. Get in touch with us right now to find out how our knowledge and specially designed solutions may assist you in overcoming your most difficult technical problems.
